Welding Quality Management System and Capabilities

Welding Quality Management System and Capabilities: Setting the Gold Standard in Welding Excellence

At Mascot Steel, our Welding Quality Management System is more than just a set of guidelines—it's a testament to our commitment to delivering unparalleled quality in every welding operation we undertake. With an extensive portfolio of Weld Procedure Qualification Records, we are equipped to meet a wide array of client needs, from simple fillet welds to complex full penetration butt welds on dissimilar metals.

Experienced In-House Coordination and Testing

Our team includes seasoned in-house welding coordinators who oversee each project to ensure the highest standards are met. Additionally, we offer both in-house and third-party Non-Destructive Testing (NDT) of welds, providing an extra layer of quality assurance for our clients.

State-of-the-Art Welding Methods

We predominantly employ MIG (Metal Inert Gas) and TIG (Tungsten Inert Gas) welding methods. Our skilled welders undergo regular testing to maintain their proficiency in producing sound, high-quality welds. Utilising the latest MIG/MAG/TIG welding equipment, we have extensive experience working with a variety of materials, including but not limited to:

Stainless grades 304 & 316

Duplex 2101, 2205

Carbon steel grades S275, S355, and the high-strength S460

Technological Advancements: The Cobot

In our quest for innovation, we have invested in automatic welding equipment, including a Collaborative Welding Robot commonly known as the Cobot. This advanced machinery works in tandem with the welding operator and is particularly effective for repetitive batches of components. Benefits include:

• Improved lead times
• Consistently high-quality welding
• Programmed accuracy
• Enhanced productivity

Extensive Material and Process Capabilities

We are proficient in welding a wide range of materials and adhere to various welding processes and standards, ensuring that we can meet the most stringent project requirements.

Materials:

• Carbon Steel: A106 B, API 5L, A234 WPB, A105N
• Low Temperature: A333 Gr.6, A350 LF2, A420 WPL6
• Stainless Steel: A182, A213, A240, 304, 304L, 316, 316L, Duplex

Processes:

• GTAW, GMAW, FCAW, MMAW, STT

Standards:

• AS/NZS 1554.1, AS/NZS 1554.6, ASME B31.3, ASME IX, AS 4041, AS 3992, AS 2885, ISO:3834, ISO:9001-2016

Qualifications:

• Qualified to 6G GTAW Carbon Steel and Stainless Steel – 25mm to unlimited
• Qualified for the combination of TIG/MMAW – 73mm to unlimited
• Qualified for the combination of TIG/FCAW – 73mm to unlimited
• STT downhand root

Choose Mascot Steel for welding services that stand up to the highest standards of quality, safety, and efficiency.

Welding Quality Management System and Capabilities